Detaching The World of Tubes

Detachable Tube

A "thinking out of the box” solution by PackSys Global.

Challenging conventional packaging standards

Innovation often springs from the unexpected, and our Detachable Tube is no exception. Born in our KREA Lab from the simplicity of rethinking everyday scenarios, this revolutionary concept emerged through a revaluation of common items and circumstances. The result is our Detachable Tube, designed to challenge conventional packaging norms.

Beyond creating sustainable packaging, our goal is to introduce innovation and offer alternatives to the market. Reduce plastic it’s one of the main topics when it comes for us to create a new tube, and the Detachable tube, matches this way of thinking.

One tube with two different layers

Removable paper layer

The detachable tube is designed with a removable paper layer on the outside and a plastic layer on the inside, both made of mono materials. This design simplifies recycling for end consumers, who can easily separate the layers. We already have existing structures in place worldwide to facilitate the recycling process for these products, eliminating the need for investment in new facilities.

Paper tube & recyclability not an impossibility

Completely the opposite of the today’s end consumer paper laminate tubes on the market, where the recyclability its not really possible. That’s well, we wanted to present a real solution when it comes to talk about recyclability & paper on the same “boat”.

User-friendly approach

This user-friendly approach contributes to a more sustainable future, reflecting our commitment to environmentally conscious practices and offering consumers a seamless experience in adopting eco-friendly habits. The idea is that when the consumer finishes the content of the tube, they have the possibility to detach the outer layer of paper and recycle it. Additionally, the plastic inner layer of the tube can also be recycled, albeit separately from the paper, ensuring that the full recycling process is completed.

The two manufacturing processes

of the Detachable Tube

Our R&D team is actively developing two distinct machine processes to manufacture these tubes: Labelling and Co-Seaming.

Labelling process

In the Labelling process, the plastic tube layer is first produced through a standard seaming and heading process. Subsequently, a paper label is added as an outer layer between the heading and capping process.

Co-Seaming process

Co-Seaming is an innovative process that simultaneously glues the paper outer layer and seams the plastic inner layer during the seaming process.

Properties

The properties of the tube strongly depend on the characteristics of the paper and plastic layers. The resistance to water and oil is influenced by the coating of the paper, with FibreForm paper demonstrating superior tensile strength and an excellent wrinkle resistance.

Factors such as the thickness of the paper and plastic layers play a crucial role in various tests, including tensile tests and drop tests. Customers can choose the right materials based on their specific application requirements.

Tubes that we have developed until now and were presented at the Paris Packaging week are:

Paper Label Tube: Featuring EPL’s 180 µm Platina Pro laminate with a detachable, adhesive-coated FibreForm paper label.
Co-Seaming Tube: Utilizing a 70 µm plastic foil with a detachable, FibreForm paper.

This innovation represents a significant advancement in sustainable packaging solutions, and we are thrilled to introduce its potential to you. Is it the ultimate solution? Can it replace all types of tubes currently on the market? Only time will tell. What we do know, however, is that the recyclability of this option is undoubtedly more suitable, realistic, and understandable for end-users compared to other alternatives.

Ultimately, end-users bear the primary responsibility for ensuring that this process concludes in a manner that contributes to building a better and more sustainable world.